This course is designed for beginner 4th and 3rd Engineers, as well as for top management, who have received relevant maritime education and need to develop and update both theoretical, practical knowledge and skills. The course covers all issues, that are necessary for the 4th and 3rd Engineers. After completion of the course, they will be able to fully fulfill their obligations on board the ship and go through interviews with employers.
| Name of Modul | Description | Outcomes – knowledge, understanding, ability | Duration | |
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1 |
Main engine and Diesel generators |
The module describes: -Calculation of specific cylinder oil consumption: -Engine power, brake horse power: -Calculation of engine power: -Emergency operation of ME will demonstrated by simulator |
ü Specific cylinder oil consumption ü Engine power, brake horse power ü Calculation of engine power ü Emergency operation of ME |
20 H (5 Days) |
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Bunkering of vessel, procedures |
The module describes: -All necessary preparations for the bunkering; -Taking samples, their forwarding; -Finishing the bunkering operation
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ü Preparation for bunkering, responsibility for bunkering ü Start and sampling. Forwarding samples ü Finishing of bunkering
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IGS installation and cargo equipment |
The module describes: -All aspects connected with the IGS system; -Cargo pumps and valves; - Control and Adjusting of valve clearance -Emergency stop procedure of cargo pumps, testing, making appropriate records -Equipment necessary for the tank washing
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ü IGS installation, type, purpose of equipment ü Cargo pumps and valves, primary drives for cargo pumps ü Emergency stop of cargo pumps, location, test, records ü Tank washing equipment
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Classification society, Class documents on board:
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1) Certificates issued by the Flag State - Certificate of Registry: - Minimum Safe Manning Certificate: - License for Radio Station: - CLC Certificate: - International Ship Security Certificate: - Continuous Synopsis Record:
2) Certificates issued by the Class Society. The following certificates are issued by the Class Society on behalf of the vessels Flag Administration.
- International Tonnage Certificate: - International Load Line Certificate: - Cargo Ship Safety Construction Certificate: - Cargo Ship Safety Equipment Certificate:
- Cargo Ship Safety Radio Certificate: - International Safety Management Certificate: - Exemption Certificate: - I.O.P.P. Certificate: The following Class certificates are issued by Class Society indicating that the vessel remains classed. - Hull - Machinery - Reefer Plant - Boiler - Cargo Gear |
ü The main classification documents on board ü Certificate of Class ü IOPP certificate ü Safety construction Certificate ü Safety equipment Certificate ü Safety Radio Certificate ü Load line Certificate ü Continuous Machinery survey ü Boilers survey
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International Conventions
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The module describes: - SOLAS 1974; - MARPOL 73/78; - COLREG; - STCW 1978; - International Convention on Load Lines; - MLC
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ü SOLAS 1974 (International Convention for the Safety of Life at Sea, ü MARPOL 73/78 (International Convention for the Prevention of Pollution from Ships ü COLREG (Convention on the International Regulations for Preventing Collisions at Sea ü STCW 1978 (International Convention on Standards of Training, ü International Convention on Load Lines, 1966, sets the minimum ü MLC
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Engine organization, operation, repair
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The module describes: - Engine Room Safety Working procedures; - How to apply Hot Work Permit. Work permit; - Enclosed space entry procedures; -Maintenance of electrical equipment; - Safety procedure and overhaul of ME cylinder; - How to activate the Dead Man alarm; - UMS; -Watchkeeping
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ü Safety working procedure in ER ü Hot work permit. Work permit ü Enclosed space entry ü Electrical jobs, maintenance of El. Equipment ü Overhaul of ME cylinder, safety procedure ü UMS procedure, dead man alarm ü Attendance of ER at night time |
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Pollution prevention. MARPOL:
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The module describes: - Bilge water separator. Use and maintenance; - Guidance on Oil Record Book; - Sludge collection procedures; - Weekly ROB records; |
ü Bilge water separator. Use and maintenance ü Annex I ü Annex II ü Annex IV ü Annex V ü Annex VI, Air pollution by ME and DG exhaust, by Freon ü Oil Record Book ü Sludge collection, ROB records (weekly) |
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Maintenance and technical reporting:
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The module describes: - E-forms for Plan maintenance; - Emergency equipment on board, weekly test procedure; - Steering gear emergency operation, test within 12 hrs. before sailing
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ü PMS, C-Trim, BENEFIT. E-forms for Plan maintenance ü Emergency equipment on board, weekly test procedure ü Emergency Fire pump, light, EDG, etc. ü Lifeboats engines, davits, release mechanism ü Steering gear emergency operation, test within 12 hrs. before sailing |
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Port State Control Inspection. Vetting inspection |
The module describes: - Procedures for preparation of vessel for PSC; - Preparing for Vetting Inspection;
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ü Preparation of vessel for PSC ü Preparation of engine room for Vetting inspection ü Preparation of engine room for PSC inspection |
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Dry docking |
The module describes: - Form needed for the Dry-docking request; - Special survey; - Docking of vessel; - Annual survey; - Intermediate survey;
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ü Dry docking repair request form preparation ü Special survey ü Docking of vessel ü Annual survey ü Intermediate survey |
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Insurance |
The module describes: - Hull and Machinery; - Protecting and Indemnity club |
ü H&M (hull and machinery) ü P&I (protecting and indemnity club) |
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2 |
Main Engine overhauling |
Description: - Checking and maintenance program and list of working procedures - condition checking procedures - condition based overhauling procedures - time-based overhauling procedures Cylinder cover dismantling - preparation of engine for overhauling -removing of pipes for cooling water, fuel injection system and air system -removing of high-pressure pipe for actuator and exhaust valve -removing of protective jacket between exhaust gas receiver and exhaust valve Cylinder cover overhauling -dismount all valves and pipes on the cylinder cover -dismount all suds on the cylinder cover -remove all O-ring from cylinder cover and make cleaning operation. -put the new O-ring on the place and guide the cover cooling jacket - make recondition of fuel valves bore and exhaust valve bore. Mounting of cylinder cover - place of new sealing ring -lift the cover by means of lifting crane -place cooling water pipes -mounting of cover nuts and tightening of nuts by hydraulic tools Piston checking -remove the inspection cover on the camshaft cover side of the cylinder frame -make all measurements according to instruction book Piston dismantling -remove the stuffing box bolts -remove the nuts on the on the piston rod -dismount the cylinder cover -turn the engine until piston will be on the top dead - clean the top part of the piston and mount the piston removing tools - removing of piston and piston rode from the cylinder Piston overhauling -remove the piston skirt nuts -remove the piston crown and change the O-rings -assemble the piston crown and piston skirt, tight the nuts by mean of special torque -make pressure test - mounting of piston in the cylinder Piston rod stuffing box checking - dismantling and checking of clearance -uppermost scraper ring and lowermost scraper ring vertical clearance checking between ring section and groove -checking of clearance at ring ends -check length of rings Cylinder liner checking -dismount the cylinder cover for making of measurement of cylinder liner -place the cylinder liner measuring tool in the liner -check the evaluate the condition of the liner according to measurement Form. Liner dismantling -remove the cylinder cover -clean the top part of liner and after remove of piston -disconnect the all pipes and connection - lift up the liner by means lifting crane Crosshead bearing -open crank case door and turn the crankshaft to BTC 90 degrease -make measurement of crosshead bearing by filler gauge Crosshead bearing dismantling -turn crankshaft down to make enough success for removing of bearing -remove the bearing by means of lifting appliance Crank pin bearing checking -open crank case door and turn the crankshaft to BTC -make measurement of crosshead bearing by filler gauge Crank pin bearing dismantling -turn crankshaft to make enough success for removing of bearing -remove the bearing by means of lifting appliance |
ü Proper knowledge of all aspects and procedures associated with Main Engine overhauling |
10 H (4 Days) |
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3 |
Diesel generator overhauling |
The module describes: - Prepare the planned maintenance program; - Piston Measurement; - Criteria for replacement of connecting rod big end main bearing shells; - Surging of turbocharger
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ü Planned maintenance program ü Piston/connecting road dismounting ü Connecting road measurement ü Replacement of cylinder liner ü Criteria for replacement of connecting rod big end main bearing shells ü Control and Adjusting of valve clearance ü Turbocharger ü Surging of turbocharger |
20 H
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